Sound Sheet Metal Solutions
Our engineers partner with our customers to modify sheet metal designs for fabrication efficiency resulting in lower manufacturing costs. Whether you have complete blueprints, a basic design that needs drawings, or have a part and need reverse engineering, our engineers can work with you to streamline the design for the most cost efficient fabrication process. Our engineers will work with your organization on-site as required to provide support for your needs.
Standard Materials Include:
- Aluminum, Steel, Stainless Steel, Galvannealed, Galvanized.
- Material thickness ranges from .005 to .625 depending on the materials used.
- RoHS compliant on some of the materials we use.
- Material certifications available upon request.
Engineering Capabilities
- Metalsoft – FabriWin CNC Programming Software for Laser and CNC Punching
- Trumpf – TruTops CNC Programming Software for CNC Punching
- Solid Works, Auto CAD, and Coral Draw
Our ISO 9001 sheet metal fabrication process ensures our customers on-time deliveries and cost effective pricing, while maintaining quality requirements the customers’ prints specify. Through the use of our ERP shop floor control software system, we have real-time data on every part going through every process from the development of the quote, through production, assembly, packing, and shipping. Our capabilities range from design enhancement, programming, laser, punch, press brake, hardware insertion, welding, grinding, deburring, screen-printing, assembly, and packaging.
Capabilities
Punching
- Trumpf TruPunch 5000 CNC Punching Center with sheetmaster (autoload/unload) 50”x100” sheet capacity
- Trumpf TC500 CNC Punching Center with sheetmaster (autoload/unload) 50”x100” sheet capacity
Laser Cutting
- Trumpf L3030 5000 Watt CO2 Laser
- with 60” x 120” bed and pallet changer
- Trumpf TruLaser 2030 Fiber 4000 Watt Laser
- with 60” x 120” bed and pallet changer
Material Size Capacity
- Our laser and punches handle sheet sizes up to 48” x 96”
- Mild steel (cold rolled and hot rolled) to 5/8 thick
- Aluminum sheet up to 1/4 inch thick
- Stainless steel sheet up to 1/4 inch thick
Forming
- Trumpf TruBend 5130 10' x 130 ton
- Trumpf Trumabend V85 8’ x 85 ton
- CNC Press Brake
- Trumpf Trumabend V60 6’ x 67 ton CNC Press Brake
- Premier 8’ x 60 ton 3 axis CNC Press Brake
- Accupress 8’ x 80 ton CNC Press Brake
- Strippit/Premier 10’ x 120 ton 6 axis CNC Press Brake
- Chicago 12’ x 220 ton Press Brake
- Chicago 4’ x 30 ton Press Brake
- Version 4’ x 15 ton Press Brake
Welding
- 2 – Sciaky 50 KVA Resistance Spot-welders
- Miller 20 KVA Resistance Spot-welder
- Cutlass Fasteners Stud Welder
- 3 – Linde Mig Welders
- 2 – Miller Dynasty 300 Tig Welders
- 7’ x 20’ x 8” Thick Welding Platte
Hardware Insertion
- 2 – Haeger Press 8 ton 24” Throat with Auto feed
Screen Printing Machines
- 2 – Filbar Custom Semi-Automatic Screen Printing Tables
- 2 – Manual Screen Printing Tables
- New England Oven for Screen Printing Ink Cure
Assembly
- 5,000 sq ft of Mechanical Assembly Bench Area
- Assorted Pneumatic Hand Tools for Mechanical Assembly
Processing
- Lead times are dependent on customer needs
- Delivery either by our trucks, common carrier, or freight trucking
- Outside processes include: Powder-coating, plating, anodizing, machining, polishing, vapor blasting, and engraving.
Applications
- Cabinets
- Enclosures
- Panels
- Brackets
- Chassis
- Boxes
- Machine Guards and sub-components
- Assemblies
Industries
- Telecommunications
- Computer Storage
- Medical
- Industrial Equipment
- Retail
- Industrial Machines
- Military
- Lighting
- Hospitality
- Industrial Storage
- And Many More…
Standard Materials Include:
- Aluminum, Steel, Stainless Steel, Galvannealed, Galvanized.
- Material thickness ranges from .005 to .625 depending on the materials used.
- RoHS compliant on some of the materials we use.
- Material certifications available upon request.
Engineering Capabilities
- Metalsoft – FabriWin CNC Programming Software for Laser and CNC Punching
- Trumpf – TruTops CNC Programming Software for CNC Punching
- Solid Works, Auto CAD, and Coral Draw
Our sheet metal forming department consists of 8 press brakes with diverse capabilities and over 100 years of combined experience of our fabrication team members, ensuring our customers high quality forming at competitive costs.
Our press brakes handle sheet sizes up to 12’ in length and have the capably of bending material ranging from .020 gauge to ¼” thick depending on tonnage requirements. Setup programs are stored at the brake and quickly recalled to speed the setup of repeat jobs. We have an extensive tooling inventory to meet most needs and can develop custom tooling as necessary.
Our Standard Materials Include:
- Aluminum, Steel, Stainless Steel, Galvannealed, Galvanized.
- Material thickness ranges from .005 to .625 depending on the materials used.
- RoHS compliant on some of the materials we use.
- Material certifications available upon request.
Our Equipment
- CNC forming equipment has multi-axes press brake capabilities, which increase speed and accuracy, lowers costs, and improves quality.
Forming Capabilities
- Trumpf TruBend 5130 10' x 130 ton
- Trumpf Trumabend V85 8’ x 85 ton CNC Press Brake
- Trumpf Trumabend V60 6’ x 67 ton CNC Press Brake
- Premier 8’ x 60 ton 3 axis CNC Press Brake
- Accupress 8’ x 80 ton CNC Press Brake
- Strippit/Premier 10’ x 120 ton 6 axis CNC Press Brake
- Chicago 12’ x 220 ton Press Brake
- Chicago 4’ x 30 ton Press Brake
- Version 4’ x 15 ton Press Brake
Punching
- Trumpf TruPunch 5000 CNC Punching Center with sheetmaster (autoload/unload) 50”x100” sheet capacity
- Trumpf TC500 CNC Punching Center with sheetmaster (autoload/unload) 50”x100” sheet capacity
Laser Cutting
- Trumpf L3030 5000 Watt CO2 Laser
- with 60” x 120” bed and pallet changer
- Trumpf TruLaser 2030 Fiber 4000 Watt Laser
- with 60” x 120” bed and pallet changer
Material Size Capacity
- Our laser and punches handle sheet sizes up to 48” x 96”
- Mild steel (cold rolled and hot rolled) to 5/8 thick
- Aluminum sheet up to 1/4 inch thick
- Stainless steel sheet up to 1/4 inch thick
Forming
- Trumpf TruBend 5130 10' x 130 ton
- Trumpf Trumabend V85 8’ x 85 ton
- CNC Press Brake
- Trumpf Trumabend V60 6’ x 67 ton CNC Press Brake
- Premier 8’ x 60 ton 3 axis CNC Press Brake
- Accupress 8’ x 80 ton CNC Press Brake
- Strippit/Premier 10’ x 120 ton 6 axis CNC Press Brake
- Chicago 12’ x 220 ton Press Brake
- Chicago 4’ x 30 ton Press Brake
- Version 4’ x 15 ton Press Brake
Welding
- 2 – Sciaky 50 KVA Resistance Spot-welders
- Miller 20 KVA Resistance Spot-welder
- Cutlass Fasteners Stud Welder
- 3 – Linde Mig Welders
- 2 – Miller Dynasty 300 Tig Welders
- 7’ x 20’ x 8” Thick Welding Platte
Hardware Insertion
- 2 – Haeger Press 8 ton 24” Throat with Auto feed
Screen Printing Machines
- 2 – Filbar Custom Semi-Automatic Screen Printing Tables
- 2 – Manual Screen Printing Tables
- New England Oven for Screen Printing Ink Cure
Assembly
- 5,000 sq ft of Mechanical Assembly Bench Area
- Assorted Pneumatic Hand Tools for Mechanical Assembly
Processing
- Lead times are dependent on customer needs
- Delivery either by our trucks, common carrier, or freight trucking
- Outside processes include: Powder-coating, plating, anodizing, machining, polishing, vapor blasting, and engraving.
Applications
- Cabinets
- Enclosures
- Panels
- Brackets
- Chassis
- Boxes
- Machine Guards and sub-components
- Assemblies
Industries
- Telecommunications
- Computer Storage
- Medical
- Industrial Equipment
- Retail
- Industrial Machines
- Military
- Lighting
- Hospitality
- Industrial Storage
- And Many More…
Standard Materials Include:
- Aluminum, Steel, Stainless Steel, Galvannealed, Galvanized.
- Material thickness ranges from .005 to .625 depending on the materials used.
- RoHS compliant on some of the materials we use.
- Material certifications available upon request.
Engineering Capabilities
- Metalsoft – FabriWin CNC Programming Software for Laser and CNC Punching
- Trumpf – TruTops CNC Programming Software for CNC Punching
- Solid Works, Auto CAD, and Coral Draw
Our CNC Trumpf laser-cutting department provides a large range of capabilities, ensuring the needs of our customers are met with quality and competitive costs.
Laser cutting is effective for parts with contours, low productions quantities, and smooth edges.
We utilize our high-speed CNC punches in combination with our lasers to increase production efficiency.
Parts with many holes are punched first, and then the odd hole sizes and contoured edges are laser cut.
The use of Cat Eye programs ensures the integrity of the dimensional tolerance requirements between the punch and the lasers.
The real advantage of a punch/laser combination is a reduction to the cost of parts. Also, with Trumpf only 45 minutes away, we have all their training and technical support at our door step.
Standard Materials Include:
- Aluminum, Steel, Stainless Steel
- Material thickness ranges from .005 to .625 depending on the materials used.
- RoHS compliant on some of the materials we use.
- Material certifications available upon request.
Laser Cutting Capabilities
- Trumpf L3030 5000 Watt CO2 Laser
- Trumpf L2503 2600 Watt CO2 Laser with 50” x 100” bed and pallet changer
Our Trumpf TruPunch 5000 doubled our CNC punching capacity and expanded our fabrication capabilities.
Coupled with our Trumpf 500, Sound Manufacturing has the capacity to exceed our customers’ needs. Not only does the TC5000 provide unimaginable speed and accuracy, the CNC sheet metal punch also had the added capabilities of simple forming, beading, and tapping.
The ability to run lights out increases our capacity and allows us to meet our customers increasing needs.
With Trumpf only 45 minutes away, we have all their training and technical support at our door step. We invest in the latest technology to ensure we maintain a competitive edge on cost, quality, and lead-time.
Standard Materials Include:
- Aluminum, Steel, Stainless Steel, Galvannealed, Galvanized.
- Material thickness ranges from .005 to .625 depending on the materials used.
- RoHS compliant on some of the materials we use.
- Material certifications available upon request.
Punching Capabilities
- Trumpf TruPunch 5000 CNC Punching Center with sheet-master (autoload/unload) 50”x100” sheet capacity
- Trumpf TC500 CNC Punching Center with sheet-master (autoload/unload) 50”x100” sheet capacity
- Aircraft
- Audio
- Computer Storage
- Hospitality
- Industrial Equipment
- Industrial Machines
- Industrial Storage
- Medical
- Military
- Lighting
- Retail
- Telecommunications
- And Many More...
Types of Boxes & Bins
- Storage
- Computer
- Server
- Data / LAN Storage
- Point of sale
- Display
- Drawers
- Electrical
- Electrical Control Equipment
- Custom
- Hospital
- Industrial
- Instruments
- Portable
- Vending Machine
- And More…
Types of Brackets
- Computer brackets
- Automotive brackets
- Construction brackets
- Wall brackets
- Shelf brackets
- Arm brackets
- Angle brackets
- Mounting brackets
- Hanging brackets
- Harness brackets
- Folding brackets
- Tank brackets
- Server brackets
- Data / LAN Storage brackets
- Point of sale brackets
- Display brackets
- Drawers brackets
- Electrical brackets
- Electrical Control Equipment brackets
- Custom brackets
- Industrial brackets
- Medical Equipment brackets
- Instrument brackets
- Aircraft brackets
- Battery brackets
- Speaker brackets
Types of Cabinets
- Storage Cabinets
- Computer Cabinets
- Server Cabinets
- Data / LAN Storage Cabinets
- Point of sale Cabinets
- Display Cabinets
- Drawers Cabinets
- Electrical Cabinets
- Electrical Control Equipment Cabinets
- Custom Cabinets
- Medical Device Cabinets
- Industrial Cabinets
- Instrument Cabinets
- Portable Cabinets
- Vending Machine Cabinets
Types of Chassis
- Storage
- Computer
- Server
- Data / LAN Storage
- Point of sale
- Display
- Drawers
- Electrical
- Electrical Control Equipment
- Custom
- Hospital
- Industrial
- Instruments
- Portable
- Vending Machine
- And More…
Types of Enclosures
- Storage Enclosures
- Computer Enclosures
- Server Enclosures
- Data / LAN Storage Enclosures
- Point of sale Enclosures
- Display Enclosures
- Drawers Enclosures
- Electrical Enclosures
- Electrical Control Equipment Enclosures
- Custom Enclosures
- Hospital Enclosures
- Industrial Enclosures
- Instruments Enclosures
- Portable Enclosures
- Vending Machine Enclosures
Types of Machine Guards
- Storage
- Computer
- Server
- Data / LAN Storage
- Point of sale
- Display
- Drawers
- Electrical
- Electrical Control Equipment
- Custom
- Hospital
- Industrial
- Instruments
- Portable
- Vending Machine
- And More…
Types of Panels
- Storage Panels
- Computer Panels
- Server Panels
- Data / LAN Storage Panels
- Point of sale Panels
- Display Panels
- Drawer Panels
- Electrical Panels
- Electrical Control Equipment Panels
- Custom Panels
- Hospital Panels
- Industrial Panels
- Instruments Panels
- Portable Panels
- Vending Machine Panels
Types of Trays
- Storage
- Computer
- Server
- Data / LAN Storage
- Point of sale
- Display
- Drawers
- Electrical
- Electrical Control Equipment
- Custom
- Hospital
- Industrial
- Instruments
- Portable
- Vending Machine
- And More…
- 84,000 sq ft Facility Provides the Floor Capacity to Handle Large Quantities and Sizes.
- ISO: 9001 controlled Processes along with MIE-Track ERP Production Control Real Time Tracking System ensures Accurate Tracking of all Subcomponents from Production through Shipping.
- 5,000 sq ft assembly area
- Multi-Axis Press Brake Capabilities Increases Speed and Accuracy which, Lowers Costs and Improves Quality
- Haeger Hardware Insertion with Auto-Feed
- Large Welding Capacity with Highly Experienced Welders
- Our Quality System Inspects each Subcomponent at each Process to ensure the Fit and Function meets your Specifications.
Virtek Laser QC – Advanced, Automated Quality Inspection System is utilized for flat blank inspection. - Strong Partnerships with Outside Finishing Vendors, provide an Extension of our Capabilities, offering services for: Powder-Coating, Anodizing, Plating, Machining, Polishing, Vapor Blasting, and Engraving Services.
- On-Time Delivery per Customer Requirements
- Meeting Quality Specifications
- Quick and Accurate Quotes
- Design Enhancements
Aluminum, Steel, Stainless Steel, Galvanneal, Galvanized
- Material Thickness Ranges from .005 to .625 Depending on Material
- RoHS Compliance for Some Materials
- Material Certifications Available Upon Request
- Lead Times are Dependent on Customer Needs
- Delivery either by Our Trucks, Common Carrier, or Freight Trucking
Outside processes
- Powder-coating
- Plating
- Anodizing
- Machining
- Polishing
- Vapor Blasting
- Engraving
Our Extensive Equipment Provides a Large Range of Size Capabilities
- Mild Steel (Cold Rolled and Hot Rolled) to 5/8 Thick
- Aluminum Sheet up to 1/4 inch Thick
- Stainless Steel Sheet up to 1/4 inch Thick
- Mechanical Assembly
- Subcomponent assembly
- Kitting
- Finishing
- Screen Printing
- Packaging
- Kanban inventory system available
- Quantity discounts
- Design Enhancement Capabilities
